If you are familiar with the word ‘silicone’, then you know that it is used for many purposes. Liquid silicone rubber is named because of its easy flow and formation. Therefore, you need to know the uses of the material.
You know that the introduction of silicone came much before the other metals. Though the manufacturing process is hard, you need to ensure several methods to provide the best quality. In its liquid form, silicone can take the shape of any item and cater personally to your needs.
In this post, we will discuss liquid silicone and its manufacturing process. Therefore, read further to know more information!
What is Liquid Silicone?
It is special because of its transparent and smooth liquid finish. You can involve it in making many other equipment. It is both water-resistant and non-toxic. Due to its high transparency feature, you can easily produce fine-appearance silicone equipment. In many areas, you might have witnessed the molding of silicone in liquid form and then making different materials. When you mold the liquid, you can give it in many shapes and forms.
In many industries such as medical and optical, they give high importance to product appearance. Finally, liquid silicone does not leave any burrs. Although very little waste is generated, it is still environment-friendly compared with other toxic substances.
Features of Liquid Silicone Rubber
The combination of unique chemical structure is a result of which liquid silicone has so many material properties. It generally consists of a series of siloxane bones. They are stronger and more resilient compared to carbon bonds. Therefore, check some of the properties of liquid silicone rubber:
- High Accuracy in Appearance
Silicone prototype manufacturers do not need to add any extra curing agents due to the simple packing of raw liquid silicone materials. The texture is transparent and solid when the package is sealed. This can prevent dust and dirt from entering the surface. Henceforth, you can get the purest material.
- Easy Process
You can complete the liquid injection process conveniently. This can help to reduce the quality factors caused due to human factors. You can easily exclude manpower and other laboring costs. As a result, your profit and overall production will automatically improve.
- Accuracy in Achieving High Production
Liquid silicone rubber has better flow due to its liquid composition. It can flow from one dimension to another in a closed tooling surface. As a result, when the tool remains closed, you can feed silicone rubber injection without the fear of excess burrs. You can measure the total amount of raw fittings with the help of your computer so that you have better control of the surface tolerance.
- Eco-Friendly
Liquid silicone rubber is a non-toxic and safe material. Moreover, the production process does not involve the secretion of harmful materials. This helps in maintaining the environmental protection guidelines and does not cause pollution.
- Chemically Inactive
Liquid silicone rubber has an organic composition and does not react easily with other chemicals. It is also resistant to water damage and UV rays. Therefore, you can still combine it with other materials that need harsh conditions and regular cleaning.
- Hypoallergenic Quality
If you have sensitive skin, then do not worry! Liquid silicone rubber will not cause any irritation. You can utilize the material silicone in making respiratory equipment such as earbuds and hearing aids. It will not lead to any irritation or disturbance for wearing a certain period. As a result, liquid silicone can always bring out a safe and comfortable solution.
Difference Between Liquid Silicone Rubber and High-Consistency Silicone Rubber
Let us now check the dissimilarities of the two different materials:
| Basis | Liquid Silicone Rubber | High-Consistency Silicone Rubber |
| Processing of Materials | The ratio of the main AB agents is 10:1 and 1:1 respectively. You can find the packaging in barrels. After the delivery, you can utilize the raw materials for production without adding any other agents. | It is an individual silicone rubber element with a composition of organic peroxides. You can pack the raw materials in cartons and solid blocks. After the delivery is done, make it check with the silicone prototype manufacturer to know about the other processes. |
| Procedure of Manufacturer | You can feed the liquid silicone automatically through the static mixer. | If you are a silicone prototype manufacturer, cut the processed raw material into a proportionate size. Then, proceed to put into the open tooling equipment. All you need to do is turn on the hydraulic molding to the required temperature. |
| Appearance | Liquid silicone has high transparency levels. You cannot see it with the naked eye. | The texture of the high-consistency silicone rubber has a translucent color with less transparency. You can easily see it with the naked eye. |
Wrap Up
Therefore, you can utilize liquid silicone in making your preferred equipment. If you want to step into the shoes of the manufacturer, first learn the process of molding. Then, plan to know the cost of production and machines involved. In this way, you can create a successful silicon manufacturing industry. All the best!
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